The durometer can be used to quickly check the hardness of components even when they are installed. The durometer impresses with its large measuring range, easy handling, robust design and temperature resistance down to -20°C. In addition to the hardness in Rockwell, Brinell and Vickers, the durometer can also be used to determine the tensile strength of steels up to 1740 MPa. The uci durometer has a manual test probe with a test force of 50N as standard, with this probe it is possible to measure from all directions in space without a correction factor.
Another advantage of the durometer is its NDT feature. At the tip of the probe there is a Vickers diamond which is excited in the ultrasonic frequency range. If the diamond touches the test piece surface during the hardness test, the vibration is damped. The resulting frequency shift is directly related to the surface hardness of the test piece. Due to the low test forces, the penetration depths of the diamond are very small, which is why only an almost invisible impression remains.
The uci durometer is therefore used for checking small thin-walled components, for surface-hardened test specimens or for nitrided components. The durometer has also proven itself in the measurement of weld seams and the inspection of components with complex geometries.
In addition to the UCI measuring method, the durometer can also be equipped with a rebound tester. This allows the durometer to be upgraded to a Leeb durometer.
The universal durometer combines the advantages of two methods: Ultrasonic Contact Impedance (UCI) and Dynamic Rebound (Leeb). This allows the user to solve almost any field hardness testing task.
The universal durometerr enables express hardness testing of carbon and structural steels, welds, electroplated coatings, overlays, heat resistant, corrosion resistant and stainless steels, hardness measurement of hardened surfaces, thin-walled hardened parts, even in hard-to-reach places and at any angle.
Ultrasonic contact impedance (ASTM A1038)
With the UCI probe, hardness testing of small, thin specimens with complex shapes is now possible. With the UCI probe, the user can measure the hardness of grooves, small radius surfaces, shaft necks with mirror-like surfaces, gears and blades.
Rebound hardness test according to Leeb (ASTM A956)
With a dynamic type D probe (Leeb probe), the user can test the hardness of solid parts with rough surfaces. The instrument can be equipped with additional interchangeable probes with different dimensions and spring stiffnesses.
Main function
This instrument has all the functions for working with materials and scales, making it a universal instrument for non-destructive metal hardness testing.
The one-point calibration allows the creation of a user-defined hardness scale based on an available sample with known hardness. This advantage allows the user to calibrate the durometer as accurately as possible to approach the accuracy of a stationary durometer. It also allows the user to measure the hardness of a large batch of products quickly and with high accuracy.
With the PCE-3000ULS, the user can create and store more than 500 hardness scales and view the history of all measurements after testing. The UCI probe is pre-calibrated for steel. The Leeb probe is pre-calibrated for steel, cast iron, stainless steel, aluminium, bronze and brass, copper.
Standard Rockwell, Vickers, Brinell and Shore calibrations are also available. The user can create and correct additional calibrations for soft and hard materials.
Durometer PCE-3000ULS
- Keypad allows quick data entry of hardness scales
- Intuitive menu
- High accuracy and speed of measurements
- Wide range of hardness values
- Internal memory for up to 500 user hardness calibrations and PC communication
- Small indenter imprint (suitable for mirrored shaft necks, blades, gear teeth, etc.)
- Hardness measurement of products with any mass, configuration, structure, degree of mechanical
and heat treatment
- Hardness measurement of surface hardened layers
- Hardness determination of products with a thickness of more than 1 mm (small parts, steel sheets,
thin-walled constructions, pipes, containers, products with complex shape, determination of the
hardnessof metal coatings, etc.) using special probes with reduced load energy.
- A wide functionality allows the user to choose the measuring scale according to Rockwell, Vickers,
Brinell or Shore, the conversion scale and the number of measurements.
- An intelligent averaging mode, unique statistical processing system and
flexible memory organisation allow the most convenient hardness measurement.
- All measurements are stored with date and time. The results can be displayed in the form of
displayed in the form of tables and diagrams, allowing a detailed analysis of the values obtained.
obtained.
- High quality probes, modern element base and processor.
- Built-in rechargeable battery allows continuous operation for approx. 9 hours and is charged via
USB cable recharged.Measuring range Rockwell 20 - 70 HRC Accuracy 2 HRC Measuring range Brinell 30 - 650 HB Accuracy 10 HB in range - 90-180 HB 15 HB in range - 180-250 HB 20 HB in range - 250-460 HB Measuring range Vickers 230 - 940 HV Accuracy 15 HV -in range 240-500 HV 20 HV - in range 500-800 HV 25 HV - in range 800-940 HV Standards ASTM A1038, ASTM A956 Indenter UCI Sensor - Diamond indenter Leeb Sensor - Hardened Ball Diameter of the surface for installation of the sensor for ultrasonic sensor - from 1 mm in plane - from 5 mm in a blind hole (groove) for
dynamic sensor from 10 mm in the planeMaterials Ultrasonic sensor (UCI) - pre-calibrated for steel - Dynamic (Leeb) with pre-calibration for steel - alloy steel - cast iron - stainless steel - aluminium - bronze - brass - Copper Calculation Average value from 1 to 20 measurements Minimum, maximum, average value Results of incorrect measurements Scale conversion Conversion of the measured hardness into different scales Impact-resistant plastic housing with rubber buffer Working temperature - 20 ... +45 °С Display LCD TFT 3.5'' ( 320x480 ) Language English, Ukrainian, Russian PC connection USB Power supply Battery Operating hours approx. 9h Dimensions 150 × 70 × 45 mm Weight 300 g